ANTI-CORROSION THERMAL SPRAY

CORROSION DOESN’T JUST AFFECT THE APPEARANCE OF YOUR EQUIPMENT;

IT WEAKENS STRUCTURAL COMPONENTS, LEADING TO UNEXPECTED FAILURES, COSTLY REPAIRS, AND UNPLANNED DOWNTIME. WE UNDERSTAND THE IMPORTANCE OF PROTECTING YOUR ASSETS AND EXTENDING THE LIFE OF YOUR MACHINERY.

WHY CHOOSE THERMAL PROTECTION?

Thermal spray technology is emerging as a superior alternative to traditional dipped galvanising and offers a sustainable solution for a variety of industries. Unlike galvanising, which involves chemical baths that can be environmentally harmful and produce significant waste, thermal spraying offers enhanced corrosion protection with minimal environmental impact.

HOW DOES IT WORK?

Our Thermal Anti-Corrosion System involves the application of a molten metal spray, such as zinc or aluminum, directly onto the surface of the equipment. This creates a protective layer that is both highly durable and corrosion-resistant. The metal coating bonds seamlessly with the equipment surface, providing a long-lasting shield even in the most corrosive conditions. This process creates a highly durable protective coating that provides a barrier against corrosion and degradation, delivering up to 30 years of protection. Our thermal coating system has been successfully tested to provide long-term protection across the following industries: Mining, Oil & Gas, Marine, Construction and Defence.

EXTENDED ASSET LIFE – Not Just “Last Life”

Our overhaul program is an in-depth rebuild process: 

Bare chassis blast, NDT, and repairs.

VSR (Vibration Stress Relief) treatment to remove residual stress. 

Confirmation NDT post-repair to verify structural integrity.

KEY BENEFITS OF THERMAL COATING:

  • Long-Lasting Protection: Creates a durable, corrosion-resistant barrier that extends the life of your equipment.

  • Customisable Coating: Tailored to meet specific environmental challenges, including high humidity, salt, and abrasive conditions.

  • Reduced Maintenance: Significantly lowers the need for frequent maintenance and costly repairs.

  • Increased Equipment Lifespan: Keeps your machinery operating efficiently, minimising downtime and enhancing return on investment.

  • Environmentally Friendly: A sustainable and efficient solution that reduces waste and extends the lifespan of critical assets.

WHY YOU SHOULD PARTNER WITH US

Handled entirely within our purpose-built facility, this service is the only one of its kind in the region offering thermal corrosion protection as a cleaner, safer alternative to traditional hot-dip galvanising. Our clients benefit from expert application, improved environmental outcomes, reduced maintenance needs, and decreased equipment downtime making it a practical and forward-looking solution.

With years of experience in the heavy mobile equipment industry, we are committed to delivering high-quality, durable solutions tailored to meet our customer’s needs. We understand the challenges your machinery faces in extreme conditions, and our thermal spray system is just one of the many ways we can help to protect your assets and keep your operations running smoothly.

WHAT WE OFFER:

  • Customised solutions based on your equipment and environmental needs.

  • Expert application by skilled technicians with extensive industry experience.

  • Ongoing support and maintenance to ensure optimal performance of your equipment.

Don’t let corrosion reduce the lifespan of your valuable equipment. Contact us to learn more about how our Thermal Anti-Corrosion System can help protect your machinery and ensure peak performance, even in the toughest environments.

“Thermal anti-corrosion treatment offers a significant advancement in protecting mining assets against the harsh operating environments we see across the sector. By applying this treatment, we’re able to extend the service life of structural components by up to 30 years, reducing the need for costly mid-life repairs or replacements. It’s a smarter, more sustainable alternative to traditional methods like hot-dip galvanising, particularly when environmental impact and durability are key considerations."

- Adam Joyce
Managing Director.

PERFECT FOR MINING OPERATIONS

Mining equipment is particularly vulnerable to corrosion due to continuous exposure to moisture, abrasive dust, and chemical elements. Our Thermal Anti-Corrosion System is designed to shield your equipment, ensuring long-term performance in even the most demanding environments. Whether it’s haul trucks, wheel loaders, or dozers, our system offers robust protection for all types of heavy mobile machinery.